Ultrasonic Atomization Module MSK-SP-01A (Includes 130W Power Controller and Nozzle)
1. Our Lab Ultrasonic Atomization Module utilizes a power output of 130W and a frequency of 40 kHz to deliver uniform, micron-scale atomization with a droplet size of 25 μm.
2. This Lab Ultrasonic Atomization Module is specifically designed for research applications involving perovskite solar cells, fuel cells, and medical coatings, supporting precise flow rate control ranging from 5 to 40 ml/min.
3. The Lab Ultrasonic Atomization Module features a titanium alloy nozzle; the titanium material offers excellent corrosion resistance and effectively prevents clogging during operation.
- Shenyang Kejing
- Shenyang, China
- 22 working days
- 50 sets
- Information
Introduction of the Ultrasonic Atomization Module for Thin Film Preparation:
The MSK-SP-01A Ultrasonic Atomization Module for Thin Film Preparation utilizes ultrasonic energy to disperse liquids or colloidal solutions into micron-sized particles. It is characterized by a low initial ejection velocity of the mist droplets, resulting in dispersed particles that are both small and highly uniform in size. This allows for the formation of uniform thin films on sample surfaces. The spray rate is adjustable within a specific range, and different nozzles can be selected to accommodate varying spray coverage areas.
The MSK-SP-01A is a standalone ultrasonic atomization module containing a 130W, 40 kHz ultrasonic source; users can integrate this module to construct their own custom ultrasonic thin-film deposition systems, selecting liquid delivery equipment of appropriate capacity based on the required film deposition area. Furthermore, the MSK-SP-01A ultrasonic atomization module can be paired with a syringe pump to ensure a more uniform and rapid spraying process. This Laboratory Small Ultrasonic Atomization Generator features a compact footprint and simple operation, making it ideally suited for laboratory-scale thin-film preparation.
Key Features of the Laboratory Small Ultrasonic Atomization Generator:
1. The Small Ultrasonic Atomization Generator is CE certified.
2. It allows for the independent construction of custom ultrasonic thin-film deposition systems.
Technical Specifications of the Small Ultrasonic Atomization Generator:
| Product Name | MSK-SP-01A Ultrasonic Atomization Module |
| Product Model | MSK-SP-01A |
| Technical Specifications | 1. Components: Includes a 130W power controller and a spray head. 2. Ultrasonic Generator Power Supply: Input AC 208V–240V, 50Hz/60Hz; Ultrasonic Output: 0–130W; Ultrasonic Frequency: 40 kHz. 3. Ultrasonic Transducer: PZT (Piezoelectric Lead Zirconate Titanate crystal); Diameter: Ø25 mm. 4. Connection Cable (Controller to Spray Head): 2.5 m in length. 5. Nozzles: Titanium alloy material (Ti-6Al-4V); Cylindrical Nozzle (produces a wide spray beam); Conical Nozzle (produces a narrower spray beam).
6. Spray Rate: 5 ml/min – 40 ml/min. 7. Average Droplet Size: 25 μm. |
| Compliance | CE Certified, UL or CSA certification is available at extra cost. |
Core Technical Advantages and Principle Analysis:
· Precision Micron-Scale Atomization Principle:
The MSK-SP-01A utilizes piezoelectric ceramics (PZT) to generate high-frequency ultrasonic mechanical vibrations, instantaneously dispersing liquids or viscous fluids into micron-scale droplets approximately 25 μm in size. Compared to traditional pressure-based spraying methods, ultrasonic atomization features a lower initial velocity, effectively minimizing rebound losses and significantly enhancing the utilization efficiency of precursor solutions.
· Highly Uniform Thin-Film Deposition:
Benefiting from exceptionally uniform atomized particles, this module is capable of forming dense, pinhole-free thin films on sample surfaces. Users can fine-tune the atomization rate by adjusting the ultrasonic power, thereby ensuring coating consistency across a range spanning from sub-micron to micron scales.
· Corrosion-Resistant Titanium Alloy Components (Ti-6Al-4V):
The spray nozzle is fabricated from high-performance titanium alloy; in addition to possessing superior mechanical strength, it exhibits exceptional resistance to the acidic, alkaline, and organic solvent solutions commonly encountered in laboratory environments. This fundamentally resolves the issues of oxidation and corrosion typically associated with precision nozzles.
Diverse Scientific Research Applications:
Energy Materials Research: Deposition of active layers for Perovskite Solar Cells; coating of catalyst layers for Proton Exchange Membrane Fuel Cells (PEMFC).
Biomedical Field: Coating of drug-eluting stents; surface functionalization and modification of biosensors.
Flexible Electronics: Deposition of silver nanowire conductive films; precision spraying of Transparent Conductive Oxides (TCO).
Nanopowder Preparation: Synthesis of high-performance nanopowders via ultrasonic spray pyrolysis.
About us:
The open-access, experiential laboratory we have established at Shenyang Kejing provides our clients with comprehensive technical empowerment. We offer more than just equipment; we deliver a one-stop service solution that spans everything from pre-sales consultation to hands-on process training.
We possess robust capabilities in both materials processing and characterization. Specifically addressing our clients' unique thin-film production requirements, we are equipped to conduct preliminary materials prototyping and analysis—thereby validating equipment performance through empirical data and effectively minimizing the trial-and-error costs associated with our clients' research and development efforts.
