Multi-Blade Diamond Cutting Machine for Materials Analysis

Introduction of the Multi-Blade Diamond Cutting Machine:

The SYJ-190 multi-blade diamond cutting machine is designed for the precision cutting of samples intended for materials analysis. It allows for the simultaneous installation of multiple saw blades to achieve rapid cutting, and the spacing between individual blades can be adjusted as required. This makes it ideal for the rapid sectional cutting of various materials, including crystals (such as sapphire and garnet), ceramics, cement, glass, rock samples, mineral samples, metals, plastics, PCBs, medical materials, dental materials, refractory materials, construction materials, composite materials, and organic polymers. This multi-blade diamond cutting machine is suitable not only for slicing materials but also for cutting samples at specific angles. The spindle features stepless speed control, and the unit is equipped with a 2-axis goniometer and a micrometer head for precise adjustment of the cutting position. The precision diamond cutting machine includes a cutting limit protection feature; once the sample cutting is complete, the operation automatically halts. This ensures that the sample fixture remains undamaged by the saw blades, thereby enabling safe, unattended operation. Depending on the type of material being cut, the precision diamond cutting machine allows for the interchange of various saw blades (e.g., sintered diamond blades, electroplated diamond blades, corundum blades, silicon carbide blades, or cubic boron nitride blades). A cooling water reservoir is positioned beneath the saw blades; as the blades rotate, they carry the cooling fluid from the reservoir onto the sample, effectively dissipating the heat generated during the cutting process and preventing thermal damage that could alter the sample's microstructure.

Features of the Laboratory-Grade Diamond Cutting Machine:

· The laboratory-grade diamond cutting machine features high torque, low noise levels, smooth operation, and a compact structural design. · The spindle features high rotational precision and allows for the fine-tuning of the workpiece's horizontal feed position.

· Equipped with a 2-axis goniometer and a micrometer head, the machine enables precise positioning of the workpiece at the optimal angle for cutting.

· This laboratory-grade diamond cutting machine is compatible with saw blades made from various materials (e.g., sintered diamond, electroplated diamond, corundum, silicon carbide, cubic boron nitride). It also supports the simultaneous installation of multiple blades for segmented cutting, thereby meeting the cutting requirements of diverse materials.

· A cooling fluid reservoir is positioned beneath the saw blade; as the blade rotates, it carries the cooling fluid from the reservoir onto the workpiece. This process efficiently dissipates the heat generated during cutting, preventing the workpiece from overheating and undergoing structural or microstructural alterations.

· Furthermore, the machine is equipped with a limit switch mechanism, enabling unattended cutting operations.

Technical Specifications of the Laboratory-Grade Diamond Cutting Machine:

Product Name	SYJ-190 Multi-Blade Low-Speed Diamond Cutting Machine
Product Model	SYJ-190
Installation Requirements	1. Temperature & Humidity: 10–85% RH (at 25°C, non-condensing); Temperature: 0–45°C. 2. The area surrounding the equipment must be free from strong vibration sources and corrosive gases. 3. Power Supply: Standard 3-pin socket, AC 100–240V, 50/60 Hz, 10A; a proper ground connection is mandatory.
Main Parameters	1. Power Input: DC 24V 2. Rated Power: 225 W 3. Spindle Speed (Effective Range): 50–680 rpm 4. Micrometer Head: Digital Display 5. Cross-Slide Feed Travel (Max.): ±25 mm 7. Saw Blade Dimensions: Φ100–Φ150 × 12.7 mm 8. Max. Cutting Depth: 10 mm (for 100 × 100 mm samples) 9. 2-Axis Fixture: A-Axis Rotation Angle: ±10° Tilt Angle: 360° 10. Sample Holder Dimensions: 100 × 100 mm
	11. Product Specifications · Dimensions: 650 × 600 × 440 mm · Weight: 44 kg
Compliance	CE Certified, UL or CSA certification is available at extra cost.

Standard Accessories:

No.	Name	Quantity	Image Link
1	2D Fixture	1 Set
2	Resin-Bonded Ceramic Block (100 mm × 100 mm × 10 mm)	3 Pieces
3	Sintered-Rim Diamond Saw Blade (Ø150 mm × Ø12.7 mm × 0.6 mm)	1 Sheet
4	Electroplated Diamond Saw Blade (Ø150 mm × Ø12.7 mm × 0.6 mm)	2 Sheets
5	Paraffin Wax Stick	4 Rods
6	Safety Goggles	1 Pair
7	Cutting Coolant Powder	1 Bag

Optional Accessories:

No.	Name	Functional Categories	Image Link
1	Fully Sintered Diamond Saw Blade	(Optional)
2	Electroplated Diamond Saw Blade	(Optional)
3	Silicon Carbide Saw Blade	(Optional)
4	Corundum Saw Blade	(Optional)

Product Warranty:

· One-year warranty; lifetime technical support.

Precautions of precision diamond cutting machine:

· During cutting, use a cutting fluid containing cooling additives, or utilize fluids with anti-corrosive properties—such as rust inhibitors or emulsions—to avoid using plain water directly, which could lead to equipment corrosion.

· When shutting down the machine, first reduce the spindle speed to zero before switching off the main power supply; only then should the workpiece be removed.

· When starting the machine, ensure that the workpiece is securely clamped and fixed in place. Turn the speed control knob counter-clockwise to the zero position, then switch on the power, and finally, gradually increase the spindle speed.

· After each use, thoroughly clean and maintain the clamping fixture and the saw blade. Dry them completely (preferably by blowing with air) and apply a rust-inhibiting oil coating before storage.

· To prevent oxidation or contamination of the workpiece's cut surface, the machine may be operated inside a nitrogen-filled glovebox (argon-filled environments are not recommended).

· To prevent oxidation or contamination of the workpiece's cut surface, the machine may be operated inside a nitrogen-filled glovebox (argon-filled environments are not recommended).

Technological Strength and Brand Heritage:

We are deeply committed to the research and manufacturing of cutting-edge equipment in the field of materials science, possessing a profound technological foundation. Our full range of equipment has been exported to various countries, including top laboratories and leading universities both domestically and internationally, as well as various research institutions. Shenyang Kejing is a benchmark brand in the field of materials preparation and analysis, leading the market in both market share and customer reputation.

Unlike other assembly factories, our company has a complete R&D team. For special materials or specific size requirements, we can also provide customized services from design to development.

Our equipment undergoes various precision tests before leaving the factory, ensuring the stability and accuracy of each device under high-load operation.

Additionally, if you are hesitant before purchasing, you can contact us for sample testing (we accept sample shipments). If you are satisfied with the final results, you can then decide to purchase.