Diamond Wire Saw With Pneumatic Tension System
Brand Shenyang Kejing
Product origin Shenyang, China
Delivery time 10 working days
Supply capacity 50 sets
1. The STX-202AQ small Pneumatically Tensioned Diamond Saw is specially designed for material researchers. It is used for precision cutting of brittle material samples. It can slice, cut, and square materials.
2. The materials that can be cut by the Pneumatically Tensioned Diamond Saw include ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, etc.
3. The tensioning wheel of the Pneumatically Tensioned Diamond Saw adopts pneumatic tensioning, which can adjust the air pressure according to the wire diameter. When the wire diameter is too thin, it can effectively protect the cutting wire from breaking due to excessive tension.
Main Features Of Pneumatically Tensioned Diamond Saw:
1. Diamond Wire Saw Machine with Air Tension can be used for cutting various materials of different hardness, especially for cutting brittle and easy-to-cleave crystals.
2. Diamond Wire Saw Machine with Air Tension is easy to operate and has excellent processing quality.
3. Diamond Wire Saw Machine with Air Tension adopts aluminum profile structure, which is beautiful and light.
4. Diamond Wire Saw Machine with Air Tension adopts pneumatic tensioning, which makes the tensioning force output more uniform and the adjustment more accurate.
5. Diamond Wire Saw Machine with Air Tension can use a minimum Ø0.08mm diamond wire
6. High Tension Diamond Wire Saw is a High Tension Diamond Wire Saw that can perform continuous cutting. After setting the cutting program, the sample is fed continuously without manual adjustment, and the sample size after cutting is highly accurate.
7. The cutting wire of High Tension Diamond Wire Saw adopts a single wire reciprocating motion mode. The length of the usable wire is long, and the service life of the wire is long, which improves the cutting efficiency.
8. When High Tension Diamond Wire Saw is used with an electric turntable, it can perform precision cutting, and the surface condition of the cut sample is good.
9. When using High Tension Diamond Wire Saw for ultra-thin precision cutting, the thickness of the cut thin slice (about 1 inch range) can reach 0.08mm.
Pneumatic Wire Saw System Saw Technical Parameters:
Product Name | STX-202AQ Pneumatic Wire Saw System Saw |
Product Model | STX-202AQ |
High Tension Diamond Wire Saw Installation Conditions | 1. Temperature and humidity: 10-85%RH (at 25℃ without condensation) Temperature: 0-45℃. 2. There is no strong vibration source and corrosive gas around Diamond Wire Saw Machine with Air Tension. 3. Coolant: required (cutting oil is recommended) 4. Electricity: single phase: AC220V 50Hz national standard three-pole socket 10A must be well grounded. 5. Air source (compressed air): ≥0.6MPa. 6. Workbench: 1000X600X700mm recommended bearing weight of more than 80KG (solid cement table is best). 7. Ventilation device: no special requirements |
High Tension Diamond Wire Saw Main Parameters | 1. Power supply interface: National standard three-pole socket with insurance AC220 50Hz 10A 2. Pneumatic Tension Diamond Saw Total power: 100W 3.High Tension Diamond Wire Saw Main body structure: aluminum alloy frame 4. Cutting line length: ≤20m 5. Cutting line diameter: ≤0.45mm 6. Cutting line tensioning method: adjustable pneumatic tensioning 7. Spindle cutting rotation method: reciprocating rotation 8. Spindle speed: 2--260rpm adjustable 9. Z axis effective stroke: ≤60mm 10. Y Axis effective stroke: ≤50mm 11. Horizontal/tilt angle of two-dimensional fixture: Manual two-dimensional fixture: horizontal 0-360° tilt angle ±15° 12. Maximum spacing between the inner sides of the two guide wheels: 95mm 13. Maximum workpiece diameter and length for cutting: Φ50X50mm 14. Pneumatic Tension Diamond Saw can load sample size (length × width × height): 80X51X12mm 15. Pneumatic Tension Diamond Saw can cut thickness (depth): effective value ≤ 50mm 16. Pneumatic Tension Diamond Saw Control method: external independent control box PLC programmer + 4.3-inch touch screen 17. Video monitoring of cutting area: no Remarks: 1. The equipment is powered by domestic standard AC220V 50Hz power supply. The actual power supply is subject to the parameters on the rear label of the product. 2. The STX-202A-DC cutting machine comes with a standard power adapter: IN: AC100-240V 50/60Hz OUT: DC24V 11.67A 3. Some models support AC110V 50/60Hz product customization. |
High Tension Diamond Wire Saw Specifications | Pneumatic wire saw system saw dimensions: 414mm×500mm×750mm； Pneumatic wire saw system saw weight:40kg
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Pneumatically Tensioned Diamond Saw Functions and Applications | 1. Ceramic materials: alumina ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.; 2. Crystal materials: graphite, silicon crystals (solar polycrystalline silicon, single crystal silicon), sapphire, alumina crystals, infrared glass crystals, silicon carbide crystals, cesium iodide crystals, etc.; 3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tubes, etc.; 4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.; 5. Composite materials: PVC board, carbon fiber composite materials, glass fiber composite materials, etc. 6. Rock materials: natural rocks, jade, meteorites, Pei Cui, agate, etc. precision cutting; Precision slicing of various high-value materials; slicing of geological light slices, geological thin slices (sedimentary rocks, igneous rocks, metamorphic rocks, ores), etc. 7. Thermoelectric materials: bismuth telluride, lead telluride, silicon-germanium alloy, etc. 8. Infrared optical materials: crystals such as zinc selenide, zinc sulfide, silicon, germanium, etc. 9. Biomedical materials: Bioplastic specimen sections (human and animal organs, combined sections of soft and hard tissues of the jaw, implant observation, dental crowns and bridges, histological specimens such as teeth); Combined sections of soft and hard tissues of orthopedics (fresh and hard tissues such as femur, hip joint, vertebral body, bone histological samples with implants, etc.); Medical tissue sections such as cardiovascular stent sections and stone sections;
Note: Materials with a hardness less than that of diamond wire can be precisely cut. |
Pneumatically Tensioned Diamond Saw Standard Accessories
No. | name | qty | picture |
1 | Tension Wheel | 2 pcs |
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2 | Leading Wheel | 2 pcs |  |
3 | Cross (Mount) Vise | 1 set |  |
4 | Diamond Cutting Wire | 3 rolls |  |
5 | Water Pump | 1 pcs |  |
6 | Resin Bonded Ceramics | 2 pcs |  |
7 | Wax Bar | 4 pcs |  |
Pneumatically Tensioned Diamond Saw Optional Accessories:
No. | name | functional type | picture |
1 | Diamond Cutting Wire (Ø0.125, Ø0.25, Ø0.35, Ø0.42mm) | （optional） |  |
2 | Cutting Oil | （optional） |
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3 | Geological Slice Cutting Fixture | （optional） |  |
4 | Heating plate | （optional） |
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5 | Portable Microscope (3R Wireless Digital Microscope) | （optional） |  |
6 | Mute Oilless Air Compressor | （optional） |  |
7 | DX-100 Single Crystal Direction-Finder | （optional） |
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Warranty
· One year limited with lifetime support (not including rusted parts due to inadequate storage conditions)
Enterprise Strength:
Shenyang Kejing participated in the 11th China Functional Materials and Applications Academic Conference (Chongqing, 5.17-20). Shenyang Kejing brought a variety of products with excellent performance to this exhibition, which attracted many visitors and customers to visit and communicate. The Shenyang Kejing team on site was sincere and answered questions for every customer with solid professional knowledge and rich experience.
Shenyang Kejing is committed to scientific research services for colleges and universities, research institutes, and production enterprises, that is, the products are positioned in the research market, mainly for colleges and universities, research institutions, laboratories and small-scale production in factories.
