内页

Diamond Wire Saw For Cutting Max. 50mm

1. STX-202A Industrial Diamond Wire Saw can be used to cut various materials of different hardness, especially for cutting brittle and easy-to-cleave crystals.
2. Industrial Diamond Wire Saw is easy to operate and has excellent processing quality.
3. Industrial Diamond Wire Saw adopts aluminum profile structure, which is beautiful and light.

  • Shenyang Kejing
  • Shenyang, China
  • 10 working days
  • 50 sets
  • Information

Introduction of automatic diamond wire saw:

STX-202A automatic diamond wire saw is designed for material researchers and is used for precision cutting of brittle material samples. Automatic Diamond Wire Saw can slice, cut, and square materials. The rotating turntable can also cut samples at a certain angle. The materials that can be cut by automatic diamond wire saw include ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. This machine is an automatic diamond wire saw that can perform continuous cutting. After setting the cutting program of diamond wire saw stone cutting, the sample is fed continuously without manual adjustment. The size of the cut sample is highly accurate. The cutting wire adopts a single wire reciprocating motion mode. The length of the usable wire is long, and the service life of the wire is long, which improves the cutting efficiency. The tension wheel adopts a spring tensioning mode. The spring has strong rigidity and large tensioning force. The tensioning force remains unchanged during the cutting process to maintain the tension of the diamond wire. When using portable diamond wire saw for ultra-thin precision cutting, the thickness of the cut slice (within about 1 inch) can reach 0.08mm.


 

Specifications of diamond wire saw stone cutting:

Product Name

STX-202A Compact Diamond Wire Saw

Product Model

STX-202A

Installation conditions of Electric Diamond Wire Saw

1. Temperature and humidity: 10-85%RH (at 25℃ without condensation) Temperature: 0-45℃.

2. There is no strong vibration source and corrosive gas around the Automatic Diamond Wire Saw.

3. Coolant of diamond wire saw stone cutting: required (cutting oil is recommended)

4. Electricity: single phase: AC220V 50Hz national standard three-pole socket 10A must be well grounded.

5. Air source (compressed air): no requirement.

6. Workbench: 1000×600×700mm recommended bearing weight of more than 80kg (solid cement platform is best).

7. Ventilation device: no special requirements

Functions and Uses of Electric Diamond Wire Saw

1. Ceramic materials: aluminum oxide ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.;

2. Crystal material: graphite, silicon crystal (solar polysilicon, single crystal silicon), sapphire, aluminum oxide crystal, infrared glass crystal, aluminum oxide crystal, silicon carbide crystal, cesium iodide crystal, etc.;

3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tube, etc.;

4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.;

5. Composite materials: PVC board, carbon fiber composite material, glass fiber composite material, etc.

6. Rock material: precision cutting of natural rock, jade, meteorite, jadeite/emerald, agate, etc.;

Precise slices of various high-value materials; geological slices, geological slices (sedimentary rocks, magmatic rocks, metamorphic rocks, ore) and other square slices.

7. Thermoelectric materials: bismuth telluride, lead telluride, silicon germanium alloy, etc.

8. Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium and other crystals

9. Biomedical materials: Bioplasticized specimen slices (human and animal organs, combined sections of soft and hard jaw tissues, implant observation, dental crowns and bridges, teeth and other histological specimens);

Orthopedic soft and hard tissue joint sections (femoral, hip, vertebral body and other fresh tissue and hard tissue, bone histological samples with implants, etc.);

Cardiovascular and cerebrovascular stent slices, calculi slices and other medical tissue slices;

 …

Note: Precision cutting can be performed for materials with hardness less than diamond wire

Electric Diamond Wire Saw Parameters

1. Power supply interface: AC220 50Hz 10A

2. Total power of Industrial Diamond Wire Saw:100W

3. Main body structure:aluminum alloy frame

4. Cutting line length: ≤20m

5. Cutting line diameter:≤0.45mm

6. Cutting line tensioning method:spring mechanical tensioning

7. Spindle cutting rotation method:reciprocating rotation

8. Spindle speed:2--260rpm adjustable

9.Cutting speed: 0.05-40mm/min

10.Return speed: 1-40mm/min

11. Z axis effective stroke:≤60mm

12. Y Axis effective stroke:≤50mm

13. Horizontal/inclined rotation angle of two-dimensional fixture:Manual two-dimensional fixture:horizontal 0-360° inclination ±15°

14. Maximum spacing between the inner sides of the two guide wheels:95mm

15. Maximum workpiece diameter and length for cutting:Φ50mm×50mm

16. Sample block size (length × width × height): 80mm×51mm×12mm

17. Cutting thickness (depth): effective value ≤50mm

18. Control mode: external independent control box PLC programmer + 4.3-inch touch screen

19. Video monitoring of cutting area: no


20.Specifications of Electric Diamond Wire Saw:

     ·Size: 414mm×500mm×810mm;

     ·Weight: about 40kg

Industrial Diamond Wire Saw


Electric Diamond Wire Saw Standard Accessories:

No.

name

qty

picture

1

Polyethylene (PE) tension pulley

2 pcs

Automatic Diamond Wire Saw

2

Polyethylene (PE) guide wheel

2 pcs

Portable Diamond Wire Saw 

3

2 inch cutting 90° positioning die

1 set

Industrial Diamond Wire Saw

4

Diamond Cutting Wire

3 rolls

Automatic Diamond Wire Saw

5

Water Pump

1 pcs

Portable Diamond Wire Saw 

6

Resin Bonded Ceramics

2 pcs

Industrial Diamond Wire Saw

7

Wax Bar

4 pcs

Automatic Diamond Wire Saw



Optional accessories for diamond wire saw stone cutting:

No.

name

functional type

picture

1

Diamond Cutting Wire

(Ø0.125、Ø0.25、Ø0.35、Ø0.42mm)

(optional)

Portable Diamond Wire Saw 

2

Cutting Oil

optional

Industrial Diamond Wire Saw 

3

Geological Slice Cutting Fixture

optional

Automatic Diamond Wire Saw 

4

Heating Plate

optional

Portable Diamond Wire Saw 

5

Portable Microscope (3R Wireless Digital Microscope)

optional

Industrial Diamond Wire Saw 

6

DX-100 Single Crystal Direction-Finder

optional

Automatic Diamond Wire Saw



Portable Diamond Wire Saw Warranty:

· One year limited with lifetime support (not including rusted parts due to inadequate storage conditions)



Safety precautions for Portable Diamond Wire Saw:

Wear appropriate personal protective equipment (PPE): including goggles, dust mask, gloves and protective clothing to prevent injuries from dust and debris generated during the cutting process using the Portable Diamond Wire Saw.

Well-ventilated work area: Avoid breathing in particles generated during the cutting process, especially when using the Portable Diamond Wire Saw to cut materials such as stone or glass.

Check the condition of the diamond wire saw stone cutting: Before each use, check the condition of the diamond wire saw to ensure that there are no damaged or severely worn parts.

Secure the workpiece: Make sure the material to be cut is firmly fixed to prevent movement or shaking during the use of the diamond wire saw stone cutting.


Logistics

Portable Diamond Wire Saw


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