Fully Automatic Diamond Wire Saw For Cutting Max.300mm

STX-1203A fully automatic diamond wire saw is designed for cutting samples of different rigidity such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials, etc. It is mainly used to machine precious materials of larger size and the cutting size is up to 12”.

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Main Features

1. The main motor drives the diamond wire to move downward at a constant speed, and the material is fixed on the workbench to ensure stable cutting.

2. The workbench can be adjusted by 360˚ manually or through program control.

3. Pneumatic tensioning system with imported pneumatic components is applied to make the tensioning force more stable and reliable.

4. PLC program control system and large-size touch screen make the operation simple and fast.

5. Various matching tooling fixtures can be designed according to user’s needs.

Technical Parameters

Product Name

STX-1203 fully automatic diamond wire saw

Product Model

STX-1203A

Mounting Conditions

1. This equipment is required to be used at an altitude of 1000m or less, with a temperature of 25℃±15℃, and a humidity of 55%Rh±10%Rh.

2. Water: N/A

3. Electricity: AC220V, 50Hz

4. Gas: air source (0-1Mpa)

5. Workbench size: 1200mm*1100mm*1800mm

6. Ventilation: required

Major Parameters

(specifications)

１	cutting wire speed	0-8m/s, adjustable
2	total length of cutting wire	≤150m
3	diameter of cutting wire	≤0.45mm
4	effective travel distance of Z-axis work bench	≤300mm (The optional machine is subject to the actual product.)
5	Max. Y-axis travel distance	≤300mm
6	Z and Y-axis feeding accuracy	0.01mm
7	tensioning mode	pneumatic tensioning
8	range of tensioning pressure adjustment	0-1MPa
9	Max cutting diameter and length of workpiece	Φ300X300mm
10	bearing weight of work bench center	≤20kg
11	power supply	220V/50Hz
12	power of spindle variable frequency AC motor	370W
13	Y, Z, R axis feeding motor	precision stepper motor
14	display mode	digital display
15	safety control device	automatic stop when disconnected, emergency stop switch
16	fuse specification	10A
17	control mode	PLC, touch screen
18	outline dimension (LWH)	10809001820mm
19	net weight	about 312kg
20	total power of the machine	about 620W

Functions & Applications

1. Ceramic materials: aluminum oxide ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.;

2. Crystal material: graphite, silicon crystal (solar polysilicon, single crystal silicon), sapphire, aluminum oxide crystal, infrared glass crystal, aluminum oxide crystal, silicon carbide crystal, cesium iodide crystal, etc.;

3. Glass materials: chalcogenide glass, optical glass, quartz glass, infrared glass, glass tube, etc.;

4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.;

5. Composite materials: PVC board, carbon fiber composite material, glass fiber composite material, etc.

6. Rock material: precision cutting of natural rock, jade, meteorite, jadeite/emerald, agate, etc.;

Precise slices of various high-value materials; geological slices, geological slices (sedimentary rocks, magmatic rocks, metamorphic rocks, ore) and other square slices.

7. Thermoelectric materials: bismuth telluride, lead telluride, silicon germanium alloy, etc.

8. Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium and other crystals

9. Biomedical materials: Bioplasticized specimen slices (human and animal organs, combined sections of soft and hard jaw tissues, implant observation, dental crowns and bridges, teeth and other histological specimens);

Orthopedic soft and hard tissue joint sections (femoral, hip, vertebral body and other fresh tissue and hard tissue, bone histological samples with implants, etc.);

Cardiovascular and cerebrovascular stent slices, calculi slices and other medical tissue slices;

…

Note: Precision cutting can be performed for materials with hardness less than diamond wire.

Standard Accessories

S/N	Name	Qty	Picture
1	tension wheel	1 pcs
2	leading wheel	2 pcs
3	diamond cutting wire	2 rolls
4	water pump	1 pcs
5	resin bonded ceramics	2 pcs
6	wax bar	4 pcs

Optional Accessories

S/N	Name	Functional Type	Picture
1	diamond cutting wire (Ø0.125、Ø0.25、Ø0.35、Ø0.42mm)	(functional)
2	cutting oil	(functional)
3	STX-1200-YB wire saw rocking mechanism	(functional)
4	STX-1200-A spindle rocking rotation mechanism	(functional)
5	MTI series heater	(functional)
6	mute oilless air compressor	(functional)
7	DX-100 single crystal direction-finder	(functional)
8	STX-2500 electric wire installer	(functional)